7 Best Air Saw Review (2022 Updated)

An air saw is a must-have device in every carpenter, woodworker, contractor, or DIY enthusiast’s toolbox. When you need to cut delicate materials like aluminum, metal, fiberglass, plastic, wood, etc., the best air saw comes in handy.

This tool uses an air compressor to generate the pneumatic motion. Thus, the cutting blade moves back and forth. For its lightweight characteristics, operating air saws are effortless. Also, they are suitable for tight places.

Buying the right product is significantly essential since the success of your project depends on it. This guideline reviews top air saws that you can rely on. Moreover, we share helpful information to help you make a precise buying decision.

What Are the Uses of an Air Saw?

Are you wondering why I should buy an air saw to cut different materials over other saws? An air saw is engineered for rounded and direct cutting.

Versatility is one of the important features of an air saw. You can use them for a wide range of cutting projects. Let’s look at the uses of an air saw.

Wood and Metal Surface Cutting

Air saws are small, allowing you to access compact areas easily. They are made of rugged materials, making them longer-lasting than other tools. Also, blades are sharp and durable enough to cut wood and metal surfaces.

Making Deep Cuts

You can make deep cuts on any material with the sharp blades of air saws. For this, create a hole in the desired place where you need to cut. Then, use the saw to drill into it.

Frameworks and Construction

Using an air saw, making a rounded and straight cut without chipping is quite effortless. As a result, you can use them for your framework and construction projects. More importantly, an air saw is well-known for its precision cutting, helping you during construction, demolition, and remodeling.

Plumbing Tasks

Air saw is a popular tool among plumbers because it can efficiently create notches and holes. Moreover, it doesn’t take much time to complete a project. This tool is extremely effortless to use that a DIY enthusiast can also use without hassle for home plumbing works.

Overhead Applications

Overhead applications are pretty challenging to handle. A lightweight and flexible tool is necessary for this. In this case, air saws are the best solution as they come with minimal weight and high flexibility. Changing the blade is also easy, making them ideal for overhead applications.

What is the Best Air Saw?

Best Overall: DEWALT Atomic DCS369B Air Saw

Best for the Durability: Ingersoll Rand 429 Heavy-duty Air Saw

Best for Smooth Cutting: BOSCH PS60-102 12-Volt Air Saw

Best Budget-friendly: Astro Pneumatic Tool 930 Air Body Saber Saw

Best for Professionals: Neiko 30065A ¼” Air Saw

Best Multi-functional: Berkling Tools 7102 Compact Air Saw

Best Efficient Air Saw: Chicago Pneumatic CP7900 Air Saw

7 Best Air Saw Review 2022

Air saw is also known as air Sawzall, pneumatic reciprocating saw. The market is full of several air saw models. We found the below 7 models the most efficient of all.

1. Best Overall: DEWALT Atomic DCS369B Air Saw

Buy DEWALT ATOMIC 20V MAX Reciprocating Saw, One-Handed, Cordless, Tool Only  (DCS369B) Online in Bangladesh. B082BTT92H

Specifications:

  • Blade Length: 12.5”
  • Weight: 3.13 lbs.
  • Power Source: Air-powered
  • Number of Teeth: 24
  • Number of Battery: 1 Lithium-ion

What makes the DEWALT Atomic DCS369B Air Saw special from other air saws? Well, this is Dewalt’s first one-handed 20V Max model. The unit weighs only 3.13 lbs. so you don’t need to use both hands to operate it.

Features & Benefits:

Lightweight and Compact Construction: This air saw is 37% lighter compared to its ancestors DCS367. So, you will face less hassle during overhead applications. You can easily use it in tight areas as it measures only 12.5” from its front to back.  

Brushless Motor: Brushless motor offers friction-less and superior performance and generates less heat. This technology improves the power of the DCS369B air saw. At the same time, it reduces the vibration and noise, permitting comfortable working.

Variable Speed Trigger: Controlling the speed of this unit is a breeze with its variable speed trigger mechanism. The motor receives consistent power throughout the application and ensures durability of the motor.

Pivoting Shoe: In order to confirm the efficient result, the air saw consists of pivoting shoes. You will be able to make angled cuts without trouble with the help of this feature. Moreover, optimizing the cutting position will be easy with the pivoting shoe.

Pros

  • It easily fits in tight spaces at only 12.5” in length
  • Improved control with the variable speed trigger
  • It consists of bright LED light for improved visibility
  • More points of contact with pivoting shoe

Cons

  • It isn’t as fast as other air saws 

Read More: Where Are Ryobi Tools Made?


2. Best for the Durability: Ingersoll Rand 429 Heavy-duty Air Saw

Buy Ingersoll Rand 429 Heavy Duty Air Reciprocating Saw Online in  Bangladesh. B00004XOT3

Specifications:

  • Item Dimension: 2.7”X10.1”X3.3”
  • Weight: 1.32 lbs.
  • Power Source: Air-powered
  • Number of Teeth: 24
  • Number of Battery: 1 Lithium-ion

Are you looking for an air saw to handle heavy-duty projects? This Ingersoll Rand 429 Heavy-duty Air Saw would be the best solution for you. This is a small air saw with a 2.7”X10.1”X3.3” measurement. Moreover, it weighs only 1.32 lbs., helping you to work with it for long hours.

Features & Benefits:

Highly Versatile: You will hardly find any material which can’t be cut using this unit. Whether your project is to cut flat or curved surfaces, this air saw efficiently cuts all types of composite materials, fiberglass, and plastics. Simultaneously, the saw delivers the expected result with aluminum and metal too.

Lock-out Lever: Accident may happen anytime when working with an air saw. To ensure safe use of the tool, it features a unique lock-out lever system. This mechanism has a spring-loaded latch that resets whenever the lever is released. This way, the accident is prevented.

Durable Air Saw: The blade life will satisfy you the most. You will get many years of service from the blade for an adjustable blade guide and positive blade retainer. Additionally, a sharp blade cuts through several materials without hassle.

Powerful Unit: With 10,000 strokes/minute, this saw is one of the powerful units in the market. You can effortlessly finish a project within the given timeline. It helps you save valuable time.

Pros

  • Includes 6 high-speed steel constructed blades and 2 hex wrench
  • Offers the best result when cutting flat and curved surface
  • 1000 strokes/minute
  • Creates less vibration and noise
  • Safety lock prevents the unwanted accident

Cons

  • Blade changing process is a pain

3. Best for Smooth Cutting: BOSCH PS60-102 12-Volt Air Saw

Bosch PS60-102 12V Max Pocket Reciprocating Saw Kit for sale online | eBay

Specifications:

  • Item Dimension: 14.75”X7.25”X8.75”
  • Weight: 5.59 lbs.
  • Power Source: Air-powered
  • Number of Teeth: 6
  • Number of Battery: 1 Lithium-ion

Making smoother cuts and holes will be much easier when you have the BOSCH PS60-102 12-Volt Air Saw in your arsenal. It would be worth spending every buck for its compact, lightweight, and compact features.

Features & Benefits:

Compact Design: Working in a tight space will be difficult. This tool is lightweight and compact so that you will never face the hassle of making a cut or hole in tight areas. More importantly, its superior ergonomic design allows you to operate it single-handed.

Robust and Rugged Performance: Many customers are very satisfied with the performance of this tool. It is tough enough to cut different materials, including copper and conduit. Also, it is equipped with a fast motor brake that confirms accurate and safe cutting.

Safety Feature: Overload, low voltage, and overheat can’t damage this tool as it features a complete protection system. Its electronic cell protection characteristics guarantee long-lasting tool life and run time.

Durable Construction: The vibration of air saws is quite annoying for users. With its bumper design, you will love to know that this model vibrates less than other air saws. Moreover, a front rubber wrap protects the internal parts from water, debris, and dust.

PROS

  • Built-in LED lights illuminate the dark workspace
  • The battery fuel gauge indicates the capacity level
  • 0-3600 speed range
  • Pivoting foot provides stability during operation
  • Designed for tough materials

CONS

  • The motor isn’t powerful

4. Best Budget-friendly: Astro Pneumatic Tool 930 Air Body Saber Saw

Astro Pneumatic Tool 930 Air Body Saber Saw with 5pc 24 Teeth per Inch Saw  Blades : Tools & Home Improvement - Amazon.com

Specifications:

  • Blade Length: 235 mm
  • Weight: 1.65 lbs.
  • Power Source: Air-powered
  • Number of Teeth: 24
  • Number of Battery: 1 Lithium-ion

If you are on a tight budget and looking for a decent quality air saw, buy the Astra 930 Saber Saw. You can easily control it for its compact size, which is the prime selling point of this model. The saw cut through the double-wall steel tubing without much problem.

Features & Benefits:

Bi-metal Flexible Blade: The included bi-metal blade cuts the required material quickly. It cuts curves quite easily. The blade flees easily cut cleanly and reasonably quickly through this steel and stays sharp through multiple cuts.

Less Vibration: Vibration can ruin the project result. Also, it distracts the user, resulting in a poor outcome. The good news is that it doesn’t vibrate as much as some others, so you will be able to use it without discomfort.

Adjustable Blade Guard: You can easily adjust the cutting depth taking assistance from the adjustable blade guard. There are wrenches in the model, allowing effortless blade changes and blade guard adjustment. Overall, the blade is so sturdy and easy to work with.

Decent Strokes per Minute: With 9,000 strokes per minute, it cuts through different materials like fiberglass, any metal sheet, etc. If you require some bodywork on your car, this model will deliver the best result for sure.

PROS

  • Specialized for exhaust and body shape repair work
  • Lightweight and compact design
  • Creates holes and cuts curved hose areas easily
  • Suitable for different materials
  • Strokes per Minute: 9000 RPM

CONS

  • The tool creates much sound

5. Best for Professionals: Neiko 30065A ¼” Air Saw

NEIKO 30065A 1/4" Air Saber Body Saw | 10,000 RPM | ¼” NPT Air Inlet | 90  PSI | 6 CFM | Pneumatic Tool: Buy Online at Best Price in UAE - Amazon.ae

Specifications:

  • Blade Length: 10 mm
  • Weight: 1.5 lbs.
  • Power Source: Air-powered
  • Speed: 10,000 RPM
  • Number of Battery: 1 Lithium-ion

Professionals prefer the Neiko 30065A ¼” Air Saw to handle tough cutting tasks with ease. It is made of high-quality aircraft-grade aluminum, making it durable. Also, due to its robust construction, it handles heavy workloads with ease.

Features & Benefits:

High-Speed Cutting Performance: This machine is manufactured to deliver high-grade performance. This machine handles everything efficiently, whether you need to cut aluminum, sheet metal, plastic, or fiberglass. Moreover, if your project is to cut muffler or car body parts, it will be your best companion.

Soft Rubberized Grip: Since air saw is a handheld tool, comfortable gripping is significantly crucial. Keeping this point in mind, the manufacturer uses rubber in its grip. So, working with this model for a prolonged period will be comfy. In addition, it weighs only 1.5 lbs., preventing any fatigue issue.    

Lever Throttle: The expected outcome depends a lot on controlling the tool. Everybody wants precise cutting results, and this machine is promised. With the lever throttle, controlling the tool is a breeze. If your project requirement is precision and delicate cut, you can rely on it without thinking twice.

Impressive Specifications: Rotating speed of the blade is 10,000/minute. So, you will always get efficient and effective final cutting.

PROS

  • High-grade aluminum construction
  • Comfortable to grip
  • Eligible in cutting different shapes
  • Convenient and effortless to use
  • Safe to work

CONS

  • Frequent tightening of the blade is necessary

6. Best Multi-functional: Berkling Tools 7102 Compact Air Saw

Berkling Tools 7102 Compact Low Vibration Air Saw/Air File with 8 pcs Blade  Kit (3 Bi-Metal Saw Blades 18T 24T 32T and 5 Files) Multi-function Pneumatic  Reciprocating Body Saw Air Powered Mini

Specifications:

  • Blade Length: 6 inches
  • Weight: 14.4 oz.
  • Power Source: Air-powered
  • Speed: 9,500 RPM
  • Material: Composite and Aluminum

The manufacturer makes sawing metal easy with this Berkling Tools 7102 Compact Air Saw. It is ideal for various sawing and filing tasks. With a maximum speed of 9,500 RPM, it cuts through hard meals within minutes.

Features & Benefits:

Multi-Purpose Uses: It is a combo of air saw and air files that can be used for cutting, sawing, grinding, debugging, rust removing, and many more applications. The tool provides an outstanding finishing touch to any material.

Effective and Efficient Performance: This is designed to provide effective and efficient performance. Lightweight, ergonomic handle, and less vibration are outstanding features, making it worth every penny. At this price range, you will barely find a premium-quality air saw.

Easy to Work: You will never experience difficulty in cutting materials of 0.12” thick due to the 9500 strokes per minute. Premium quality material is used to build this machine to provide clean and precise cutting.

Adjustable Rear Exhaust: This feature is unavailable in other air saws at this price point. It comes with a rear exhaust that keeps the air out from the working place. As a result, the workplace remains clean when you work. More importantly, the rear exhaust is adjustable according to your preference.

PROS

  • A set of files is available with this tool
  • Less noise and low vibration
  • Ergonomic rubberized handle
  • Safety trigger to prevent accidental start-ups
  • On-tool Allen wrench

CONS

  • It cuts thicker materials pretty slow

7. Best Efficient Air Saw: Chicago Pneumatic CP7900 Air Saw

Chicago Pneumatic 8941079000 Compressed Air Body Saw Type CP7900 :  Amazon.de: DIY & Tools

Specifications:

  • Stroke Length: 3/8 inches
  • Weight: 1.6 oz.
  • Power Source: Air-powered
  • Speed: 10,000 RPM
  • Material: Metal

If you are looking for a professional-grade air saw, don’t look further; buy the Chicago Pneumatic CP7900 Air Saw. The quality of this tool is excellent. It fits in angled and curved areas quite conveniently for the compact design.

Features & Benefits:

Ergonomic Design: Completing muffler and exhaust work handling different cutting projects will be comfortable when you use this air saw. The size is so compact that you can conveniently grab it. Also, single-handed operation is much possible without compromising efficiency.

Powerful Strokes: The air saw delivers more than 10,000 strokes within a minute. This speed allows you to cut multiple materials such as fiberglass, wood, plastic, aluminum, and other thicker materials. You will find this tool more than enough to tackle different applications.

Lock-off Throttle Protection: Accidental start-ups of the tool may happen and can cause serious injury to the user. To prevent this dangerous situation, the manufacturer included lock-off throttle protection in this tool.

Comfortable Handling: Sometimes, you need to work for prolonged hours to complete heavy-duty projects. It is designed to give you ultimate comfort when handling larger projects. For this, it comes with a lightweight, low noise feature.

PROS

  • Suitable for daily cutting applications
  • Features adjustable blade guard
  • Robust grip for convenient use
  • Protects the user from accidental start-ups
  • Delivers precise cutting

CONS

  • The included blade quality is poor

What Features to Consider When Buying an Air Saw – Buying Guide

Although we have shortlisted the top-rated products, a few factors still need to be considered. Before you decide on buying the best air saw, the below factors need to be kept in mind.

Cutting Speed

Undoubtedly, you will want to cut or make holes on various materials using an air saw. If your selected model cannot cut several materials, your investment will go in vain.

Cutting the speed of your air saw will give you an idea of its power. Two things play a crucial role in determining an air saw’s cutting performance: cutting speed and stroke length.

An air saw with 8,000 – 9,000 cutting speed can handle light to medium-duty tasks. If you need to handle heavy-duty projects, a cutting speed of 10,000/minute would be an ideal choice.

While 2mm deep stroke length will let you complete heavy-duty tasks, moreover, you can accomplish light-duty projects with a stroke length of 1.5mm.

Variable Speed Control

When your task requires precision and accuracy, variable speed control will assist you in achieving them. You can adjust the speed according to your project requirement. Always remember not to over-adjust. Pushing your tool to complete different types of applications is entirely unnecessary.

Blade

The essential component of an air saw is its blade. This part comes into direct contact with the material. Also, the accuracy of a cutting project depends a lot on the blade.

The blade is generally pre-attached in every air saw. You can replace it when required. Most air saw models come with a few blades. A few important aspects of air saw blades are:

  • Material

The durability and performance of the air saw blade depends on the material. Generally, saw blades are made of Bi-steel, High Carbon metal, Carbide Grit, High Carbon Steel, and Carbon Tipped. All these materials are rugged enough to give your long-term service.

  • Changeability

Blades will get dull over time. You can’t avoid it. In this case, replacement is necessary. Air saw blades are more fragile compared to other saws. That is why they need frequent replacement. Always look for a model that features easy changes to the blade.

Design

You may need to hold the tool for several hours to complete a large project; the design must be comfortable enough to hold. So, buy an air saw with an ergonomic grip and comfortable holding.

If the grip is covered with rubber or other soft materials, you will experience less vibration. This way, you can operate the tool for prolonged hours without fatigue.

Durability

No matter what happens, don’t invest in a poorly constructed air saw that lasts not more than 2 months. Select a good quality air saw and get many years of efficient service. Aluminum-constructed air saws deliver long-lasting service.

If your budget is not tight, consider investing in an aluminum air saw.

Weight

Professionals or DIY enthusiasts prefer air saw over other saw types for their lightweight and portable feature. Due to their lightweight feature, users can conveniently work in tight areas.

Don’t choose a bulky air saw. Completing a project will be much more stressful.   

Additional Features

Some features are not available in all air saw models. But having these features will be beneficial. The features are LED lighting, safety lock, adjustable blade guard, vibration control mechanism, etc. All these features aim to let you work comfortably.

Read More: Who Owns Ryobi Tools? A Sneak Peek To Ryobi Limited

How to Use the Best Air Saw?

Using an air saw is pretty straightforward. Follow the below step-by-step process meticulously.

Step 01: Wear each safety precaution, including goggles, hand gloves, etc., to stay safe when working. Air saw blades are incredibly sharp, and accidents may happen if you don’t remain careful. Moreover, materials can fly and damage your eyes and face.

Step 02: Selecting the right blade is crucial. So, choose the right blade as per the project type. Cutting metal is not feasible using the wood cutting blade.

Step 03: Now, install and tighten the blade with the help of the screws. Ensure that every part of the air saw is well-tightened and perfectly positioned.

Step 04: Place the blade guard on the cutting materials for a smooth cut.

Step 05: Start the tool. Adjust the cutting speed based on the project needs.

Step 06: Guide the blade to cut. Never force or push the blade to complete the project.

Step 07: Finish the whole project. Don’t touch the blade until it is cool.  

Best Air Saw Review

What are the Benefits of Air Saw?

The benefits of an air saw can’t be overlooked. Although a few models offer more benefits than others. Here we shared some of the most common benefits of the pneumatic saw.

Portability

Air saws are small and compact. So, you can carry them in your toolbox wherever required. This benefit goes with both corded and cordless air saws.

Versatility

We already stated that air saws could handle a wide range of tasks, making them versatile enough compared to other saws. You can use these tools for cutting horizontal or vertical cuts.

Convenient

Since they come in minimal size, you can effortlessly place them in tight spaces and curved angles. Air saws are designed to make your cutting task convenient regardless of the project type.

Safety

Although air saw blades are sharp and fast-moving, they are safe to use. Most air saws feature lock-off throttle that prevents accidental startup of the machine.

Delivers PRO-like Result

Using an air saw, you can finish a cutting project efficiently. Moreover, you will take less time than before. Furthermore, you will get the desired cut quite conveniently. An air saw offers a professional outcome for its easy-to-use feature.

Reciprocating saw vs. Air Reciprocating saw – What Are the Differences

The working procedure of a reciprocating saw and reciprocating air saw is almost similar. For this, many customers can’t decide which one to buy. This section will help you make a precise decision.

FeatureReciprocating SawAir Reciprocating Saw
WeightA bit bulkier than reciprocating sawLightweight
AccessibilityCan’t reach tight spaceCan reach tight space and curved angles quite easily
Vibration LevelHighLow
Stroke Range per Minute3,000 – 5,0008,000 – 10,000
Compatible withThick materialsThin materials
Noise LevelHighLow
Heat LevelProduces less heat than air reciprocating saw. Thus, you can continuously work with them without frequent breakProduces a lot of heat. So, you can’t run them continuously for more than 6 – 8 minutes

What are the Safety Rules for an Air Reciprocating Saw?

Air saws are used for a variety of tasks. The blades are too sharp, which can harm if not taken safety precautions. They are manufactured with different safety features, but still, a user needs to be careful enough to avoid injury. Here are a few safety tips for you.

  • Install the appropriate blade in your air saw as per the project
  • Wear protective gear like hand gloves, eye protection, apron, etc.
  • Don’t wear loose clothing or jewelry. Loose items can get caught in the machine
  • Maintain a proper foothold and balance when operating the tool
  • Ensure minimum air pressure level throughout the work
  • Avoid using a flexible hose as a lifting equipment
  • Turn the air reciprocating saw off when finished

How Do You Maintain a Reciprocating Saw?

Improper or irregular maintenance will reduce the service life of the air saw. If you want to get the best performance from your air saw, follow the below maintenance procedure.

  • The saw and retainer seat needs to be cleaned
  • Always use cleaning solvent to maintain health standards
  • Before starting the machine, make sure every part is well-attached
  • Inspect the friction bearings, antifriction bearing, and striking mechanism after every 60 hours of use
  • Apply grease or recommended lubricate into the bearings after using the tool for 300 hours
  • Replace or repair any damaged part
  • Store the tool in a dry place

Is changing an air saw blade tough?

Changing the blade of an air saw is not a tough process. You can do it by following the manufacturer’s manual. Make sure to wear hand gloves to save your hand from the sharp blade.

Are Air saw dangerous?

All tools are dangerous when you misuse them, and it is no exception with an air saw as well. When using an air saw, know what you are cutting and what blade to use. Dull blades can be dangerous and can do a lot of damage. So, replace it if the blade gets dull. Moreover, wear safety gear.

What should be the right weight for your reciprocating saw?

The weight of an air saw is crucial, and the overall success of a project relies on it. Lightweight air saws are easy to use and handle. Additionally, you will not feel fatigued or strain in your hand when using a lightweight air saw for an extended period.

How do I repair the malfunctioning saw?

First, check whether your air saw is still under warranty period. Return it to the seller if the air saw malfunctions within the warranty. If you are using the tool beyond the warranty period, take it to an experienced mechanic. Your air saw must be in the right shape to give the best service.

Final Words and Top Pick

Investing in the best air saw would be a wise decision since you will get easy access to the tight area and curved angles. The above-reviewed air saws are the best options you can find in the market.

According to us, the DEWALT Atomic DCS369B Air Saw is the best of all. It offers great cutting performance on different materials, has an ergonomic handle for convenient gripping, and has high durability. You will never regret buying this product.

Whatever air saw model you choose, make sure it meets your requirements.

Leave a Comment